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Why can’t I print Direct to Garment (DTG) on sports clothing?​

Direct to Garment printing DTG works best on cotton fabrics and light colours.  As we have explained in other articles, polyester polo shirts and sportswear are a great choice because they wick away sweat and are light, but you cannot use the direct to garment printing process with these.  This is because ink does not sit well into polyester and the ink can ‘migrate’, for example if you tried to print a white logo on a red top it would come out pink.

It is important to understand that most coloured sports clothing and tops are dye sublimated which means ink is absorbed or dyed into the fabric to create the colour.  If you then try and add another ink onto the fabric it simply doesn’t work and can ‘bleed’ into the ink already within the fabric. 

We recommend vinyl printing for smaller orders or screen printing when you have a large number of branded clothing to produce or of course, embroidery but we wouldn’t recommend larger areas of embroidery because it could be uncomfortable on fabrics that sit directly on the skin.  Embroidery can also sit quite ‘heavy’ on the light sports material.

If you have a large logo or message and want to print on sportswear talk to us about vinyl printing or screen printing.

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If you're in a hurry or stuck for choice let us do the hard work for you! Just fill in the form below and we'll aim to get back to you within 1 business day. Alternatively, you can call us on 01628 308810.

Polo Shirt Comparison

Feature
Fruit Of The Loom SS11
Pro RTX RX101
AWDis JC040
Russell 539M
Tee Jays T1440
Fabric Composition
65% polyester, 35% cotton
50% cotton, 50% polyester
100% polyester
65% polyester, 35% ring-spun cotton
100% Pima cotton
Fabric Weight
180gsm
220gsm
140gsm
215gsm
200gsm
Key Features
Durable polycotton blend; suitable for everyday workwear.
Heavyweight fabric for added durability; smart fit.
Lightweight and moisture-wicking; designed for activewear.
Soft feel due to ring-spun cotton; durable and comfortable.
High-quality Pima cotton; luxurious feel and superior comfort. Tailored Fit.
Typical Uses
Uniforms, promotional events, and general workwear.
Corporate uniforms and formal settings.
Sports teams, fitness instructors, and active environments.
Corporate settings and upscale uniforms.
Premium corporate wear and high-end occasions.

Fruit of the Loom SS11

  • Fabric Composition: 65% polyester, 35% cottonn
  • Fabric Weight: 180gsm​
  • Key Features: Durable polycotton blend; suitable for everyday workwear.​
  • Typical Uses: Ideal for uniforms, promotional events, and general workwear.​

Pro RTX RX101

  • Fabric Composition: 50% cotton, 50% polyester​
  • Fabric Weight: 220gsm​
  • Key Features: Heavyweight fabric for added durability; smart fit.​
  • Typical Uses: Suitable for corporate uniforms and environments requiring a more formal appearance.​

AWDis JC040

  • Fabric Composition: 100% polyester​
  • Fabric Weight: 140gsm​
  • Key Features: Lightweight and moisture-wicking; designed for activewear.​
  • Typical Uses: Perfect for sports teams, fitness instructors, and active environments.​

Russell 539M

  • Fabric Composition: 65% polyester, 35% ring-spun cotton​
  • Fabric Weight: 215gsm​
  • Key Features: Soft feel due to ring-spun cotton; durable and comfortable.​
  • Typical Uses: Great for corporate settings and upscale uniforms.​

Tee Jays Pima Cotton Interlock Polo Shirt (T1440)

  • Fabric Composition: 100% Pima cotton​
  • Fabric Weight: Not specified​
  • Key Features: Made from high-quality Pima cotton; offers a luxurious feel and superior comfort.​
  • Typical Uses: Ideal for premium corporate wear and occasions where a high-end appearance is desired.

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