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What are the different types of printing methods for customised t-shirts?

If you’ve ever been to an exhibition, charity or sports event you will no doubt have seen people in a variety of different customised t-shirts or with bags displaying various slogans, logos, messages etc. 

You may well wonder what type of print is possible on a customised t-shirt or other garment and how people can afford individually printed messages. 

Well in this article we hope to explain to you the different types of print available when producing customised t-shirts and other garments and to give you an idea of the most efficient way of printing to ensure a competitively priced customised t-shirt.   

DTF or Direct to Film Printing on customised t-shirts

Direct to Film printing (DTF) is a fantastic garment decoration process and produces high quality results.  Water based ink is printed onto a transfer film along with an adhesive.  This is then heat pressed to all types of different garments.  It offers a fast, yet high-quality method.

You can print full colour designs or photographs including gradient colours and with low set up costs it is ideal for anyone looking for short production runs.

Direct to Filmprinting is most effective on large chest or back areas of t-shirts and hoodies

Screen Printing on customised t-shirts

Screen printing is the most widely used method of printing for customised t-shirts and other branded workwear.  It involves pushing inks through a woven mesh stencil onto the fabric.  It is quite labour intensive during the setup process as each colour used in the design is printed separately with its own screen.

The result is the colour is more saturated and richer – giving a very vibrant finish to the garment.  It is especially useful when printing t-shirts in large volumes and quantities.

Screen printing t-shirts is more expensive than vinyl or direct to garment printing when ordering smaller quantities due to the setup time and costs involved, and is typically more beneficial if you are looking to place an order for a larger number of branded t-shirts, hoodies, or other branded clothing.  Once the screens have been setup the actual print costs are much lower than other printing methods meaning the more items you print the lower the per unit cost.  Screen printing is especially useful for more complex logos and positioning of branding and messaging.  If you are looking to match pantone colours then screen printing is the best option as the inks can be mixed to match exact pantone colour references in your logo or artwork.

Single or full colour Vinyl printing on customised t-shirts

Single or full colour vinyl printing on t-shirts is again ideal for smaller print runs – often anything between 1 and 15 t-shirts makes vinyl printing cost effective.   There are no set up charges for this type of print (provided you supply your artwork in the correct vector format) and it is often favoured by small businesses or organisations running events and looking for merchandise/giveaways.  Vinyl printing is a good solution for sports materials where DTG printing is not an option.

For advice and support on direct to garment t-shirt printing, vinyl printing on t-shirts, or screen printing on t-shirts, please call SP Workwear 01628 308810.  We would be delighted to advise you on your design and the most appropriate print method for your requirements. 

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Polo Shirt Comparison

Feature
Fruit Of The Loom SS11
Pro RTX RX101
AWDis JC040
Russell 539M
Tee Jays T1440
Fabric Composition
65% polyester, 35% cotton
50% cotton, 50% polyester
100% polyester
65% polyester, 35% ring-spun cotton
100% Pima cotton
Fabric Weight
180gsm
220gsm
140gsm
215gsm
200gsm
Key Features
Durable polycotton blend; suitable for everyday workwear.
Heavyweight fabric for added durability; smart fit.
Lightweight and moisture-wicking; designed for activewear.
Soft feel due to ring-spun cotton; durable and comfortable.
High-quality Pima cotton; luxurious feel and superior comfort. Tailored Fit.
Typical Uses
Uniforms, promotional events, and general workwear.
Corporate uniforms and formal settings.
Sports teams, fitness instructors, and active environments.
Corporate settings and upscale uniforms.
Premium corporate wear and high-end occasions.

Fruit of the Loom SS11

  • Fabric Composition: 65% polyester, 35% cottonn
  • Fabric Weight: 180gsm​
  • Key Features: Durable polycotton blend; suitable for everyday workwear.​
  • Typical Uses: Ideal for uniforms, promotional events, and general workwear.​

Pro RTX RX101

  • Fabric Composition: 50% cotton, 50% polyester​
  • Fabric Weight: 220gsm​
  • Key Features: Heavyweight fabric for added durability; smart fit.​
  • Typical Uses: Suitable for corporate uniforms and environments requiring a more formal appearance.​

AWDis JC040

  • Fabric Composition: 100% polyester​
  • Fabric Weight: 140gsm​
  • Key Features: Lightweight and moisture-wicking; designed for activewear.​
  • Typical Uses: Perfect for sports teams, fitness instructors, and active environments.​

Russell 539M

  • Fabric Composition: 65% polyester, 35% ring-spun cotton​
  • Fabric Weight: 215gsm​
  • Key Features: Soft feel due to ring-spun cotton; durable and comfortable.​
  • Typical Uses: Great for corporate settings and upscale uniforms.​

Tee Jays Pima Cotton Interlock Polo Shirt (T1440)

  • Fabric Composition: 100% Pima cotton​
  • Fabric Weight: Not specified​
  • Key Features: Made from high-quality Pima cotton; offers a luxurious feel and superior comfort.​
  • Typical Uses: Ideal for premium corporate wear and occasions where a high-end appearance is desired.

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